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Stable Crawler Type Sludge Belt Dryer With Efficient Heat Transfer System and Industrial Waste Heat Recovery

Our Sludge Dryer's Technical Advantages

Remote Monitoring System
Customers can remotely monitor and control machines and deeply excavate data by the operating system then to achieve high efficiency and high speed and create greater value for the enterprises.

Pulse Dust Removal System
The system automatically controls the compressed air valve for automatic cleaning. The filter cartridge adopts a high-density polyester fiber filter for excellent filtration, ensuring stable system operation while facilitating installation and maintenance.

Anti-Corrosion Isolation
TENESUN low-temperature sludge drying system utilizes a combination of corrosion protection methods, including refrigerant component isolation protection, anti-corrosion materials and coatings with anti-corrosion paint. With its superior corrosion resistance, it provides a reliable product upgrade solution for the industry and customers.

PLC + Electronic Expansion Valve
Digital fuzzy recognition of the real-time sludge status and precise control of the cooling capacity distribution pattern through the electronic expansion valve's operation logic, optimizing the heat pump system's circulation flow and ensuring continuous, efficient and stable operation of the drying environment.

System Features of Sludge Drying

Reduce Sludge Weight Up To 80%
Multi-stage integrated energy processing provides powerful drying and weight reduction capabilities.Reductions of over 80% are achieved,taking advantage of sludge for later resource utilization.This overcomes the technical bottlenecks of traditional drying methods, such as high moisture content with dried sludge and weak weight reduction capabilities.

Drying At 35℃-70℃ Low Temperature
The heat pump is operated under a fully closed, low-temperature drying range of 35℃-70℃, ensuring safety and environmental protection. The drained sludge’s temperature is below 48℃, and there is no need to cool secondly and to store directly.

Patent Technology,High Dehumidification Efficiency
Utilizing innovative heat pump technology, which has been awarded multiple invention patents, achieves high air dehumidification efficiency, dewatering over 4 kg per hour per dry watt, resulting in lower weight reduction costs. This saves over 50% energy compared to traditional low-temperature drying machines.
Reliable and Balanced Drying
Customized drying time and temperature settings meet different moisture content needs, allowing for more precise control of drying levels. This solves traditional drying methods’ drawbacks, such as unstable time and imprecise drying levels.

Drying In A Closed System Without Exhaust Gas
Utilizing the closed drying design without odor emissions,there is no need to add a secondary deodorization system.Sludge dryers can be installed in the factory directly to dispose sludge, resulting in condensate with low COD and simple disposal.


Extremely Stable System Value
It meets the drying needs of different places. The product's comprehensive anti-corrosion design extends its service life. Its modular design leads to compact size and install easily, unaffected by ambient temperature and humidity, making it suitable in all countries.

No Heat Loss, Saving Energy and Costs
It adopts integrated energy application technology. Cooling and heating balance disposal adopts no-heat waste.The system achieves superior energy efficiency. It differs from those open-type drying machines which need continuous dehumidification,heat dissipation and continuous high-temperature heating.
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  • RC-50IIJ4dX

  • TENESUN

Waste Heat Closed Belt-Type Sludge Dryer

  • Core Product Advantage: This waste heat type closed loop sludge belt dryer represents a breakthrough in energy efficient sludge management. By professional fusion of refrigeration and air systems, the Tenesun low temperature drying system utilizes waste heat recovery to minimize energy consumption. It reduces sludge moisture from 83% to below 30%, enabling massive volume reduction and savings in disposal costs. The closed loop design ensures zero emissions, making it an ideal choice for industrial and municipal projects seeking sustainable sludge treatment solutions.

  • Practical Function Design: Our sludge drying plant is designed for fully automated intelligent operation with minimal manual intervention. The integrated PLC control system monitors parameters in real time, ensuring a stable and safe drying process. The low temperature technology avoids the risk of dust explosion, providing a higher safety factor than traditional high temperature dryers. With modular structure and compact footprint, it integrates seamlessly into existing sewage treatment lines. The system's ability to maintain high efficiency across various loads makes it a versatile tool for fluctuating volumes.

  • Material And Specification Details: Built with high grade stainless steel components, the sludge belt dryer offers resistance to corrosion and wear, ensuring a long service life in industrial environments. The innovative integration of refrigeration cycles and airflow optimization ensures uniform drying of sludge on the conveyor belt. The system is compatible with multiple waste heat sources such as steam and hot water, providing flexibility for factory utilities. Precise moisture control allows users to customize final dryness for resource utilization goals, whether for incineration or composting.

  • Application Scenarios: This advanced sludge treatment equipment is applicable in municipal sewage plants and industrial sectors including printing, papermaking, electroplating, and chemical production. It is also effective for leather, pharmaceutical waste, and kitchen waste management where sludge reduction is essential for compliance. By transforming wet sludge into dry pellets, it prepares the material for resource recovery processes such as incineration for energy, co-combustion in power plants, composting for agriculture, or as raw material for building materials.

  • Packaging And Supply Support: Tenesun provides comprehensive technical support from initial consultation to commissioning. We ensure each machine is rigorously tested for performance and safety before delivery. Our team offers professional guidance on waste heat integration to maximize your return on investment. Each unit is securely packaged for international shipping, arriving ready for quick assembly. We also provide OEM and ODM customization services to meet specific project requirements, ensuring your sludge drying solution is perfectly tailored to your operational needs.

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